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Gas Assist Molding Used Equipment

Gas Assist Equipment: Recertified by NitroJection – Save up to 50% compared to new equipment! NitroJection Corp. is pleased to introduce an expanded product line now including recertified gas assist injection molding controls.  These products include gas assist controls acquired through trade ins, direct acquisition from molders or bought at auction.  Our product offering will include gas assist systems from other manufacturers, but in all cases the controls are thoroughly inspected, pressure checked, tested and repaired if required. They are then recertified to perform to their original specifications. In some cases newer options will be installed to enhance the original performance.These systems are offered on an “as available “basis. This recertified line of equipment will allow molders to obtain or expand their gas assist molding capabilities at up to a 50% cost savings. All recertified equipment will be backed by NitroJection Corp. for warranty, services and repairs.We currently have the following gas assist processing units available, which have been pressure checked, tested and are in full working condition.

Gain

PDF Product Sheet

Original Manufacturer Gain Technologies
Model GT-SR-V-A

  • Two Tescom ER 2000 gas injection valves
  • Allen Bradley PLC & Operator Interface
  • Internal Booster & high pressure receiver( s), stores nitrogen to 9,000 PSI
  • 8 stages of gas injection pressure & times
  • Requires 110 VAC, 100 PSI air and 500 PSI minimum nitrogen supply
  • 24 Pin Connector for IMM signals
  • Control outputs for hydraulics and spillovers
NitroNCU2V2CNitroJection (original Bauer) 2-Valve Gas Assist Controller

Recertification complete – available to ship.

Call for special pricing.NitroJection (Bauer) Satellite Unit

Model# NCU2-V2, 2-valve gas assist controller with pressure ramping, autopurge, real time trend graphing.
G120-Bw-2PDF Product Sheet

NitroJection (original Bauer) High Pressure Gas Compressor

In Re-certification – Soon to be available – call!

G120 System Compresses nitrogen gas from cylinders, liquid or generators with incoming pressure as low as 2 PSI!  Maintains constant output flow.

  • G120 Three Stage High Pressure Gas Compressor for gas assist molding or any inert gas pressurization.
  • 460VAC, 3 Phase, 60 Hz ODP Electric Motor
  • Compresses to 4,500 PSI for feed to storage cylinders.
  • Includes (2) DOT 5000 PSIG Cylinders for output storage
  • Designed for input pressure as low as 2 PSI (~ 5 PSI maximum) – eliminates loss of last 400-500 PSI when fed from gas cylinders.
  • Locate in convenient location for gas feed to 2 or 3 gas assist setups depending on gas assist processing pressures.
NJAGS4V1PDF Product Sheet

2 and 4 Valve Satellite Systems

NitroJection ( Alliance ) 2-Valve &
4-Valve Gas Assist Controllers

Completely through our re-certification process and ready for shipment.

Only (1) 2-Valve Systems and (1) 4-Valve Alliance Gas Assist System Left!

  • Allen-Bradley Panel-view 550 Operator Interface
  • 8 available stages of pressure and time plus ramping
  • Injection pressures available up to 8,000 PSI
  • Includes original AGS FIRST™ Technology
  • Compact – 21″ x 21″ footprint
  • Compatible with all high pressure nitrogen sources
  • Requires only 110 VAC
  • Call for availability and pricing
  • Auto-purge included for user programmed gas pin cleaning

Re-certified and ready for gas assist production
NitroNCU2V2AWIB_001PDF Product Sheet

NitroJection ( Bauer ) Satellite UnitModel# NCU4-V2, 4-valve gas assist controller with pressure ramping, autopurge, real time trend graphing. Mfg. date 11-04.
NitroNCU4V2AWIBR1PDF Product Sheet

NitroJection ( Bauer ) Satellite UnitModel# NCU2-V2, 2-valve gas assist controller with pressure ramping, auto-purge, real time trend graphing. Mfg. date 04-04.
PID60-AR2NitroJection (Alliance) PID-60 Gas Intensifier Systems

ALL AVAILABLE UNITS SOLD

  • High Capacity Double-Acting Two-Stage Maximator Booster
  • Pressure intensification up to 8,000 PSI, adjustable
  • Requires 80 to 120 PSI air feed; more is better,
  • Approx. 36″ x 12″ footprint
  • Approx. 150# total system weight
  • Compatible with any manufacturers satellite gas controller system

Recertified and ready for gas assist production
Cinpres-FS-ARed1_001PDF Product Sheet

NitroJection (Cinpres) Satellite Unit, Model# NPU-MC-Type-2-Cinpres, full featured 2-valve gas assist controller with build in gas booster pressurization and integral hydraulic system for controlling rotary shutoff valves, valve gates, resin evacuation etc.! Allen Bradley SLC 500 PLC’s and control panel. Mfg. date 12-1999.

  • 6 Stages of Gas Pressure and Time
  • 5,000 PSI (350 bar) Max. System Pressure
  • 20 Available Process Menu Storage
  • Includes Complete System Manual on CD
  • On-board hydraulic system for controlling shutoff valves, in-mold nozzles or spillover valves. Shipped for 120 VAC standard operation, or, 480 VAC for operation with hydraulic control functions
NitroLGC1-2AWINitroJection ( AGS ) Satellite Unit, Model# LGC-1-2, Allen Bradley PLC’s and Operator interface. 2-Independent gas assist outlets.  Includes autopurge (a recertification process upgrade) and original patented “FIRST” Technology.
LGC8-2A-WSOLD_000NitroJection ( AGS ) Satellite Unit, Model# LGC-8-2, Serial No.: 042LGC4989, Mfg. Date 07-02Specifications: Two outlet gas assist controller without integral intensifier. Automation Direct PLC and Koyo 6″ Color Touch Operator Interface.
LGC8-2D-W_001SOLDNitroJection ( AGS )  Satellite UnitModel# LGC-8-2, Serial No.: 10LGC030 Mfg. Date 10-00  Spec’s: Same basic system as above, with the option for remote 110 VAC output option to control valve gates, rotary shutoff valves or any auxiliary function in precise coordination with the gas injection sequence. (This unit does not have independent/dual setup start signal option.)Original Manual included
NCU2-3R2SNitroJection ( Bauer )  Satellite Unit

Model# NCU2, Mfg. Date Approx. 1999

Spec’s: 2 Outlet controller, Max. process pressure 6000 PSI, PC Based controls, 24 Pin Connection to IMM , Auto Purge Feature included.  Controller requires 110 VAC power supply and a supply of high pressure incoming nitrogen from external intensifier or high pressure nitrogen source. Copy of original manual included.
BST1000-1A-WR1NitroJection (Bauer ) External Gas Booster System, Model#: NBS-1000 Serial No.:1691-1 Mfg. Date 02-00Spec’s: Portable auxiliary gas booster system for intensifying nitrogen pressure from gas cylinders up to 6000 psi maximum. Includes 36 cu. in receiver and MaxPro DLE75 Booster. Requires incoming nitrogen 325 psi minimum, and plant air 100 psi minimum. Original manual included.Other units available…call for more information, and check this page often for our latest system availability.